Bed Cushion Production System

1, Resource utilization technology of cow manure and feces

Cattle manure bedding production system

Process optimization: Adopting nano film covered high-temperature aerobic fermentation technology (such as Zhonghai Environment NCS system), the fermentation temperature is maintained above 55 ℃ for 12 days, with a harmless rate of 97%, and the fiber length needs to be ≥ 5cm to reduce the risk of breast infection.

Cost advantage: Compared to rubber pads (600-2000 yuan/ton), the cost of cow manure pads has been reduced by 85%, saving over 200000 yuan per year on a thousand head ranch.

Case: Heshan Ranch in Heilongjiang Province achieved co production of bedding and organic fertilizer through solid-liquid separation and aerobic fermentation, with a manure return rate of 80%.

Biogas power generation and energy conversion

Technical application: Zhangjiakou Saibei Ranch utilizes a large-scale biogas project to treat 890000 tons of manure annually, generating electricity while producing biogas residue (for bed filling) and biogas slurry (for intelligent fertilization), with an annual income of 80 million yuan.

Innovative model: The technology of blending cow manure with coal in Xilingol League, with a blending ratio of 45%, reduces CO2 emissions by 750000 tons annually.

2, Intelligent management system

Accurate environmental regulation

Sensor network: Real time monitoring of temperature and humidity, ammonia gas, and light, linked with ventilation/sprinkler equipment, to reduce the temperature of the cowshed by 5-8 ℃ in summer and maintain 15-20 ℃ for underfloor heating in winter.

Case: A certain group reduced feed procurement costs by 15% through collaborative analysis of data from multiple ranches.

Individual cattle management

RFID ear tag+AI analysis: records estrus cycle, feed intake, alerts for diseases (such as abnormal rumination), increases conception rate by 30%, and reduces mortality rate by 2% by 2025.

Milking robot: Combined with identity recognition, the daily milk production error of a single cow is ≤ 0.5kg27.

3, Technology Trends in 2025

Internet of Things integration: 5G+edge computing achieves millisecond response to environmental parameters. For example, LoRa transmits ammonia data, and the early warning accuracy rate increases by 90% 2527.

AIoT application: Deep learning analysis of cow behavior (such as limp recognition), combined with blockchain to trace the quality of fresh milk.

Circular Economy: Nanofilm Fermentation Technology Promoted to Small and Medium sized Farms, Modular Equipment Lowers Investment Threshold

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